Safe Packaging of Lithium Batteries: Complete Guide 2024

Regulations and Procedures on Transporting Lithium Batteries

In 2024 regulations concerning the transport and packaging of lithium batteries have set higher standards for safety and compliance. These dangerous goods require precise packaging and shipping procedures, in line with ADR, IMDG, and IATA provisions. Our comprehensive guide offers detailed instructions to ensure safe and compliant transport.

Lithium Battery Packaging Instructions

Complete List of Packing Instructions International regulations require that lithium batteries be packaged according to specific instructions, known as Packing Instructions (PI). These instructions are crucial for ensuring safety during transport. Below is a detailed list of their classification:

Packaging for Lithium Ion Batteries

PI965: Unpacked lithium ion batteries (batteries only)

  • Section IA: For batteries exceeding 20Wh per cell or 100Wh per battery
  • Section IB: For batteries not exceeding 20Wh per cell or 100Wh per battery
  • Section II: Limited quantity for air shipments

PI966: Lithium ion batteries packed with equipment

  • Section I: For any quantity
  • Section II: Limited quantity for air shipments

PI967: Lithium ion batteries contained in equipment

  • Section I: For any quantity
  • Section II: Limited quantity for air shipments

Packaging for Lithium Metal Batteries

PI968: Unpacked lithium metal batteries (batteries only)

  • Section IA: For batteries exceeding 1g per cell or 2g per battery
  • Section IB: For batteries not exceeding 1g per cell or 2g per battery
  • Section II: Limited quantity for air shipments

PI969: Lithium metal batteries packed with equipment

  • Section I: For any quantity
  • Section II: Limited quantity for air shipments

PI970: Lithium metal batteries contained in equipment

  • Section I: For any quantity
  • Section II: Limited quantity for air shipments

Packaging for Damaged or Defective Batteries

P908: Damaged or defective batteries not at risk of fire (even with possible electrolyte leakage)

Packaging for Disposal or Recycling of Lithium Batteries

P909: Batteries intended for disposal or recycling

Packaging for Prototypes and Fire-Risk Batteries

P910: Lithium battery prototypes
P911: Lithium batteries at risk of fire, requiring OV-4A metal crate packaging

Important Notes

Section IA and IB instructions require specific safety measures and documentation.
Section II shipments are subject to quantity limitations and less stringent packaging requirements.
It is crucial to always verify the latest regulations, as they can vary depending on the regulatory body and the method of transport.

Safety in the Transport of Lithium Batteries

A Focus on Regulations and Training The lithium battery sector is rapidly evolving, with new discoveries and technologies emerging constantly. Consequently, it is vital that carriers stay updated on the latest regulations and participate in specialized training courses.

Safety Measures in Lithium Battery Packaging

Proper preparation and packaging are essential to ensure safety during the transport of lithium batteries. This includes the use of specific packaging materials, clear labeling of batteries, detailed documentation for each shipment, and rigorous training for transporters. These measures help prevent damage to batteries and potentially dangerous incidents.

Environmental Impact and Sustainability in the Transport of Lithium Batteries

In our commitment to a more sustainable future, we take the environmental impact of lithium batteries seriously. This includes responsible recycling and disposal practices, as well as research and development of more eco-friendly battery technologies. Discover how our company is contributing to reducing environmental impact in the battery sector.

Innovative Packaging for Lithium Batteries

With our cutting-edge packaging solutions, we aim to make the transport of lithium batteries safe and compliant with international regulations. We offer a variety of robust and customized packaging materials to suit different types and sizes of batteries. Contact us today to discuss your specific needs and find out how we can support you in safely and efficiently managing the transport of lithium batteries.

Overpack Packaging for Lithium Batteries: